Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Crankshaft Position Sensor "A" Circuit Voltage Below Threshold (P033516,P033517,P033523,P033524)

Toyota Corolla Cross (2022-2024) Service Manual / Engine & Hybrid System / Hybrid / Battery Control / Motor Generator Control System / Crankshaft Position Sensor "A" Circuit Voltage Below Threshold (P033516,P033517,P033523,P033524)

DESCRIPTION

If the crankshaft position signal pulse sent from the ECM via a direct line is abnormal, the motor generator control ECU (MG ECU) (built into the inverter with converter assembly) stores DTC P033516, P033517, P033523 or P033524.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

Note

P033516

Crankshaft Position Sensor "A" Circuit Voltage Below Threshold

NE signal (crankshaft position sensor) is not input for 2 seconds or more while the engine is running*

(1 trip detection logic)

  • SFI system
  • Inverter with converter assembly
  • ECM
  • Wire harness or connector

Comes on

Master Warning:

Comes on

SAE Code:

P0337

P033517

Crankshaft Position Sensor "A" Circuit Voltage Above Threshold

NE signal (crankshaft position sensor) is not input for 2 seconds or more while the engine is running*

(1 trip detection logic)

  • SFI system
  • Inverter with converter assembly
  • ECM
  • Wire harness or connector

Comes on

Master Warning:

Comes on

SAE Code:

P0338

P033523

Crankshaft Position Sensor "A" Signal Stuck Low

NE signal (crankshaft position sensor) is not input for 2 seconds or more while the engine is running*

(1 trip detection logic)

  • SFI system
  • Inverter with converter assembly
  • ECM
  • Wire harness or connector

Comes on

Master Warning:

Comes on

SAE Code:

P0337

P033524

Crankshaft Position Sensor "A" Signal Stuck High

NE signal (crankshaft position sensor) is not input for 2 seconds or more while the engine is running*

(1 trip detection logic)

  • SFI system
  • Inverter with converter assembly
  • ECM
  • Wire harness or connector

Comes on

Master Warning:

Comes on

SAE Code:

P0338

HINT:

*: When this DTC is stored, vibration may occur when the engine is stopped.

MONITOR DESCRIPTION

If the motor generator control ECU detects a malfunction of the crankshaft position sensor, it will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs

P0337 (INF P033516/P033523): Crankshaft Position Signal (Drive Motor "A"/Generator)

P0338 (INF P033517/P033524): Crankshaft Position Signal (Drive Motor "A"/Generator)

Required sensors/components

Crankshaft position sensor

Frequency of operation

Continuous

Duration

TMC's intellectual property

MIL operation

Immediately

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

TMC's intellectual property

Other conditions belong to TMC's intellectual property

-

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property

-

COMPONENT OPERATING RANGE

Motor generator control ECU

DTC P0337 (INF P033516/P033523) is not detected

DTC P0338 (INF P033517/P033524) is not detected

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here

  1. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  2. Turn the ignition switch off and wait for 2 minutes or more.
  3. Turn the ignition switch to ON (READY).
  4. With the vehicle stopped, move the shift lever to P.
  5. Depress the accelerator pedal to start the engine.
  6. Depress the accelerator pedal and maintain the engine speed at 1000 rpm or more for 5 seconds or more.

    NOTICE:

    As the state of charge of the HV battery may be low after driving in fail-safe mode, it will automatically be charged for 5 to 10 minutes with ignition switch ON (READY) after repairs have been performed.

  7. Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform driving pattern again.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

CAUTION:

Refer to the precautions before inspecting high voltage circuit.

Click here

NOTICE:

  • After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Click here

  • When disconnecting and reconnecting the auxiliary battery.

    HINT:

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Click here

HINT:

P033516, P033517, P033523 or P033524 may be stored due to a malfunction which also causes the DTCs in the table below to be stored. In this case, first troubleshoot the output DTCs in the table below. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output.

Relevant DTC

P06B01C

Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range

P06D61C

Generator Control Module Offset Power Circuit Voltage Out of Range

P0A1B1F

Generator Control Module Circuit Intermittent

P1C2B49

Drive Motor "A" Control Module A/D Converter Circuit Internal Electronic Failure

P1C2B1C

Drive Motor "A" Control Module A/D Converter Circuit Voltage Out of Range

P1CAD49

Drive Motor "A" Position Sensor Internal Electronic Failure

P1CB038

Drive Motor "A" Position Sensor REF Signal Frequency Incorrect

P313487

Communication Error from Drive Motor "A" to Generator Missing Message

P313483

Communication Error from Drive Motor "A" to Generator Value of Signal Protection Calculation Incorrect

P313486

Communication Error from Drive Motor "A" to Generator Signal Invalid

PROCEDURE

1.

CHECK DTC OUTPUT (ENGINE)

(a) Check for DTCs.

Powertrain > Engine > Trouble Codes

Result

Proceed to

SFI system DTCs are not output.

A

Any of the following DTCs are also output.

B

Relevant DTC

P033511

Crankshaft Position Sensor "A" Circuit Short to Ground

P033515

Crankshaft Position Sensor "A" Circuit Short to Battery or Open

P03352A

Crankshaft Position Sensor "A" Signal Stuck in Range

P033531

Crankshaft Position Sensor "A" No Signal

(b) Turn the ignition switch off.

B

GO TO DTC CHART (SFI SYSTEM)

A

2.

CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Check the connection condition of the low voltage connectors of the inverter with converter assembly and the contact pressure of each terminal. Check the terminals for deformation, and the connector for water and foreign matter.

Click here

NOTICE:

Before disconnecting the connector, confirm that it is properly connected by checking that the claws of the lock levers are engaged and that the connector cannot be pulled off.

OK:

- The connector is connected securely.

- The terminals are not deformed and are connected securely.

- No water or foreign matter in the connector.

Result:

Result

Proceed to

OK

A

NG (The connector is not connected securely.)

B

NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.)

C

HINT:

When connecting the connector, connect it with the lock levers raised. Rotate each lock lever downward and make sure that the connector is securely connected. When a lock lever is fully lowered, a click will be heard as its claw engages. After the click is heard, pull up on the connector to confirm that it is securely connected.

B

CONNECT SECURELY

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

A

3.

CHECK CONNECTOR CONNECTION CONDITION (ECM CONNECTOR)

(a) Check the connector connections and contact pressure of the relevant terminals for the ECM connectors.

Click here

NOTICE:

Before disconnecting the connector, confirm that it is properly connected by checking that the locking claws are engaged and that the connector cannot be pulled off.

OK:

The connectors are connected securely and there are no contact pressure problems.

HINT:

When connecting each connector, connect it with the lock lever raised. Rotate the lock lever downward and make sure that the connector is securely connected. When the lock lever is fully lowered, a click will be heard as its claw engages. After the click is heard, pull up on the connector to confirm that it is securely connected.

NG

CONNECT SECURELY

OK

4.

CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - ECM)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the inverter with converter assembly connector.

(c) Disconnect the ECM connector.

(d) Connect the cable to the negative (-) auxiliary battery terminal.

(e) Turn the ignition switch to ON.

(f) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A187-2 (NE) - Body ground

Ignition switch ON

Below 1 V

NOTICE:

Turning the ignition switch to ON with the inverter with converter assembly connector and ECM connectors disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

(g) Turn the ignition switch off.

(h) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):

Tester Connection

Condition

Specified Condition

A187-2 (NE) - A47-17 (NEO)

Ignition switch off

Below 1 Ω

Standard Resistance (Check for Short):

Tester Connection

Condition

Specified Condition

A187-2 (NE) or A47-17 (NEO) - Body ground and other terminals

Ignition switch off

10 kΩ or higher

(i) Disconnect the cable from the negative (-) auxiliary battery terminal.

(j) Reconnect the ECM connector.

(k) Reconnect the inverter with converter assembly connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

CHECK ECM

(a) Disconnect the ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Component without harness connected

(ECM)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

A47-17 (NEO) - A47-10 (E1)

Ignition switch off

10 kΩ or higher

(c) Reconnect the ECM connector.

OK

REPLACE INVERTER WITH CONVERTER ASSEMBLY

NG

REPLACE ECM

    READ NEXT:

     Camshaft Position Sensor "A" Circuit Bank 1 or Single Sensor Algorithm Based Failure (P034006,P034062)

    DESCRIPTION The motor generator control ECU (MG ECU) (built into the inverter with converter assembly) compares the engine speed value calculated based on the camshaft position signal input from the E

     Camshaft Position Sensor "A" Circuit Bank 1 or Single Sensor Circuit Voltage Below Threshold (P034016,P034017,P034023,P034024)

    DESCRIPTION If the cam position signal pulse sent from the ECM via a direct line is abnormal, the motor generator control ECU (MG ECU) (built into the inverter with converter assembly) stores DTC P034

     Internal Control Module EEPROM Data Memory Failure (P062F44)

    DESCRIPTION The inverter with converter assembly monitors its internal operation and will store this DTC if it detects a malfunction of its EEPROM. DTC No. Detection Item DTC Detection

    SEE MORE:

     Left Rear Wheel Speed Sensor Incorrect Component Installed (C055795)

    DESCRIPTION DTC No. Detection Item DTC Detection Condition Trouble Area MIL DTC Output from Note C055795 Left Rear Wheel Speed Sensor Incorrect Component Installed The rear speed sens

     VSC OFF Switch Circuit

    DESCRIPTION The skid control ECU (brake actuator assembly) is connected to the combination meter assembly via CAN communication. Pressing the VSC OFF switch (combination switch assembly) turns off TRAC operation, and pressing and holding this switch turns off TRAC and VSC operation. If TRAC

    © 2020-2024 Copyright www.tcorollacross.com