Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Check Bus 2 Line

DESCRIPTION

Symptom

Trouble Area

There are ECUs or sensors that display a communication stop on the bus diagnostic screen. Or, there are ECUs or sensors that display communication stop history on the "Detail" screen.

  • CAN main bus line, CAN branch line or connector
  • Central gateway ECU (network gateway ECU)
  • Battery ECU assembly
  • Hybrid vehicle control ECU
  • Hybrid motor control inverter assembly
  • ECM
  • No. 13 global CAN junction connector

WIRING DIAGRAM

CAUTION / NOTICE / HINT

CAUTION:

  • When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  • Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the hybrid motor control inverter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the hybrid motor control inverter assembly. The voltage should be 0 V before beginning work.

    Click here

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the hybrid motor control inverter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output.

    Click here

  • Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) auxiliary battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.
  • After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Click here

  • When disconnecting and reconnecting the auxiliary battery.

    HINT:

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Click here

  • Some parts must be initialized and set when replacing or removing and installing parts.

    Click here

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

    DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.

  • After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal.

    Click here

  • Before replacing the hybrid vehicle control ECU, refer to Registration.

    Click here

HINT:

  • Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
  • When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.

PROCEDURE

1.

CHECK FOR OPEN IN CAN MAIN BUS LINES

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I231-26 (CA4H) - I231-25 (CA4L)

Cable disconnected from negative (-) auxiliary battery terminal

Below 70 Ω

*a

Component with harness connected

(Central Gateway ECU (Network Gateway ECU))

NG

GO TO STEP 35

OK

2.

CHECK FOR SHORT IN CAN BUS LINES

(a) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I231-26 (CA4H) - I231-25 (CA4L)

Cable disconnected from negative (-) auxiliary battery terminal

54 Ω or higher

*a

Component with harness connected

(Central Gateway ECU (Network Gateway ECU))

NG

GO TO STEP 25

OK

3.

CHECK FOR SHORT TO +B IN CAN BUS LINE

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Component with harness connected

(Central Gateway ECU (Network Gateway ECU))

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I231-26 (CA4H) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

I231-25 (CA4L) - I26-16 (BAT)

NG

GO TO STEP 15

OK

4.

CHECK FOR SHORT TO GND IN CAN BUS LINE

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Component with harness connected

(Central Gateway ECU (Network Gateway ECU))

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

I231-26 (CA4H) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

I231-25 (CA4L) - I26-4 (CG)

OK

REPLACE CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU)

NG

5.

CHECK FOR SHORT TO GND IN CAN BUS LINE (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the battery ECU assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to Central Gateway ECU (Network Gateway ECU)

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-9 (CA2H) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

O211-8 (CA2L) - I26-4 (CG)

NG

GO TO STEP 7

OK

6.

CHECK FOR SHORT TO GND IN CAN BUS LINE (BATTERY ECU ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to No. 13 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-20 (C2HB) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

O211-19 (C2LB) - I26-4 (CG)

OK

REPLACE BATTERY ECU ASSEMBLY

NG

GO TO STEP 8

7.

CHECK FOR SHORT TO GND IN CAN BUS LINE (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

(a) Disconnect the I231 central gateway ECU (network gateway ECU) connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to Central Gateway ECU (Network Gateway ECU)

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-9 (CA2H) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

O211-8 (CA2L) - I26-4 (CG)

OK

REPLACE CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

8.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

(a) Disconnect the No. 13 global CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-3 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

I263-14 (CANL) - I26-4 (CG)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

OK

9.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-1 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

I263-12 (CANL) - I26-4 (CG)

NG

GO TO STEP 12

OK

10.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-13 (CANL) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

I263-13 (CANL) - I26-4 (CG)

OK

REPLACE NO. 13 GLOBAL CAN JUNCTION CONNECTOR

NG

11.

CHECK FOR SHORT TO GND IN CAN BUS LINE (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-2 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

I263-13 (CANL) - I26-4 (CG)

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

12.

CHECK FOR SHORT TO GND IN CAN BUS LINE (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the hybrid motor control inverter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to No. 13 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-5 (CANH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A187-6 (CANL) - I26-4 (CG)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

OK

13.

CHECK FOR SHORT TO GND IN CAN BUS LINE (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-13 (CADH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A187-14 (CADL) - I26-4 (CG)

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

14.

CHECK FOR SHORT TO GND IN CAN BUS LINE (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

(a) Disconnect the A47 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-13 (CADH) - I26-4 (CG)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

A187-14 (CADL) - I26-4 (CG)

OK

REPLACE ECM

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

15.

CHECK FOR SHORT TO +B IN CAN BUS LINE (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the battery ECU assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to Central Gateway ECU (Network Gateway ECU)

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-9 (CA2H) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

O211-8 (CA2L) - I26-16 (BAT)

NG

GO TO STEP 17

OK

16.

CHECK FOR SHORT TO +B IN CAN BUS LINE (BATTERY ECU ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to No. 13 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-20 (C2HB) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

O211-19 (C2LB) - I26-16 (BAT)

OK

REPLACE BATTERY ECU ASSEMBLY

NG

GO TO STEP 18

17.

CHECK FOR SHORT TO +B IN CAN BUS LINE (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

(a) Disconnect the I231 central gateway ECU (network gateway ECU) connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to Central Gateway ECU (Network Gateway ECU)

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-9 (CA2H) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

O211-8 (CA2L) - I26-16 (BAT)

OK

REPLACE CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

18.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

(a) Disconnect the No. 13 global CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-3 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

I263-14 (CANL) - I26-16 (BAT)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

OK

19.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-1 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

I263-12 (CANL) - I26-16 (BAT)

NG

GO TO STEP 22

OK

20.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-2 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

I263-13 (CANL) - I26-16 (BAT)

OK

REPLACE NO. 13 GLOBAL CAN JUNCTION CONNECTOR

NG

21.

CHECK FOR SHORT TO +B IN CAN BUS LINE (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-2 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

I263-13 (CANL) - I26-16 (BAT)

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

22.

CHECK FOR SHORT TO +B IN CAN BUS LINE (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the hybrid motor control inverter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to No. 13 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-5 (CANH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A187-6 (CANL) - I26-16 (BAT)

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

OK

23.

CHECK FOR SHORT TO +B IN CAN BUS LINE (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

(a) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-13 (CADH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A187-14 (CADL) - I26-16 (BAT)

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

24.

CHECK FOR SHORT TO +B IN CAN BUS LINE (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

(a) Disconnect the A47 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

*1

DLC3

-

-

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-13 (CADH) - I26-16 (BAT)

Cable disconnected from negative (-) auxiliary battery terminal

6 kΩ or higher

A187-14 (CADL) - I26-16 (BAT)

OK

REPLACE ECM

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

25.

CHECK FOR SHORT IN CAN BUS LINES (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the battery ECU assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to Central Gateway ECU (Network Gateway ECU)

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-9 (CA2H) - O211-8 (CA2L)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

GO TO STEP 27

OK

26.

CHECK FOR SHORT IN CAN BUS LINES (BATTERY ECU ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to No. 13 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-20 (C2HB) - O211-19 (C2LB)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE BATTERY ECU ASSEMBLY

NG

GO TO STEP 28

27.

CHECK FOR SHORT IN CAN BUS LINES (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

(a) Disconnect the I231 central gateway ECU (network gateway ECU) connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to Central Gateway ECU (Network Gateway ECU)

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-9 (CA2H) - O211-8 (CA2L)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU)

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

28.

CHECK FOR SHORT IN CAN BUS LINES (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

(a) Disconnect the No. 13 global CAN junction connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-3 (CANH) - I263-14 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

OK

29.

CHECK FOR SHORT IN CAN BUS LINES (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-1 (CANH) - I263-12 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

NG

GO TO STEP 32

OK

30.

CHECK FOR SHORT IN CAN BUS LINES (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-2 (CANH) - I263-13 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

OK

REPLACE NO. 13 GLOBAL CAN JUNCTION CONNECTOR

NG

31.

CHECK FOR SHORT IN CAN BUS LINES (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

(a) Disconnect the I249 hybrid vehicle control ECU connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Vehicle Control ECU

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-2 (CANH) - I263-13 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE HYBRID VEHICLE CONTROL ECU

NG

REPAIR OR REPLACE CAN BRANCH LINE OR CONNECTOR (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID VEHICLE CONTROL ECU)

32.

CHECK FOR SHORT IN CAN BUS LINES (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the hybrid motor control inverter assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to No. 13 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-5 (CANH) - A187-6 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

OK

33.

CHECK FOR SHORT IN CAN BUS LINES (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-13 (CADH) - A187-14 (CADL)

Cable disconnected from negative (-) auxiliary battery terminal

200 Ω or higher

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

34.

CHECK FOR SHORT IN CAN BUS LINES (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

(a) Disconnect the A47 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-13 (CADH) - A187-14 (CADL)

Cable disconnected from negative (-) auxiliary battery terminal

1 MΩ or higher

OK

REPLACE ECM

NG

REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

35.

CHECK FOR OPEN IN CAN MAIN BUS LINES (CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

(a) Disconnect the central gateway ECU (network gateway ECU) connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I231-26 (CA4H) - I231-25 (CA4L)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

*a

Component with harness connected

(Central Gateway ECU (Network Gateway ECU))

OK

REPLACE CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU)

NG

36.

CHECK FOR OPEN IN CAN MAIN BUS LINES (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Reconnect the I231 central gateway ECU (network gateway ECU) connector.

(c) Disconnect the battery ECU assembly connector.

(d) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to Central Gateway ECU (Network Gateway ECU)

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-9 (CA2H) - O211-8 (CA2L)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (BATTERY ECU ASSEMBLY - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

OK

37.

CHECK FOR OPEN IN CAN MAIN BUS LINES (BATTERY ECU ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Battery ECU Assembly)

*b

to No. 13 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

O211-20 (C2HB) - O211-19 (C2LB)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE BATTERY ECU ASSEMBLY

NG

38.

CHECK FOR OPEN IN CAN MAIN BUS LINES (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

(a) Reconnect the O211 battery ECU assembly connector.

(b) Disconnect the No. 13 global CAN junction connector.

(c) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Battery ECU Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-3 (CANH) - I263-14 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - BATTERY ECU ASSEMBLY)

OK

39.

CHECK FOR OPEN IN CAN MAIN BUS LINES (NO. 13 GLOBAL CAN JUNCTION CONNECTOR - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to No. 13 Global CAN Junction Connector)

*b

to Hybrid Motor Control Inverter Assembly

Standard Resistance:

Tester Connection

Condition

Specified Condition

I263-1 (CANH) - I263-12 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE NO. 13 GLOBAL CAN JUNCTION CONNECTOR

NG

40.

CHECK FOR OPEN IN CAN MAIN BUS LINES (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Reconnect the I263 No. 13 global CAN junction connector.

(c) Disconnect the hybrid motor control inverter assembly connector.

(d) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to No. 13 Global CAN Junction Connector

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-5 (CANH) - A187-6 (CANL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - NO. 13 GLOBAL CAN JUNCTION CONNECTOR)

OK

41.

CHECK FOR OPEN IN CAN MAIN BUS LINES (HYBRID MOTOR CONTROL INVERTER ASSEMBLY - ECM)

(a) Measure the resistance according to the value(s) in the table below.

*a

Front view of wire harness connector

(to Hybrid Motor Control Inverter Assembly)

*b

to ECM

Standard Resistance:

Tester Connection

Condition

Specified Condition

A187-13 (CADH) - A187-14 (CADL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

OK

REPLACE MG ECU (REPLACE HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

NG

42.

CHECK FOR OPEN IN CAN MAIN BUS LINES (ECM)

(a) Reconnect the A187 hybrid motor control inverter assembly connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A47-7 (CFDH) - A47-8 (CFDL)

Cable disconnected from negative (-) auxiliary battery terminal

108 to 132 Ω

*a

Front view of wire harness connector

(to ECM)

OK

REPLACE ECM

NG

REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (ECM - HYBRID MOTOR CONTROL INVERTER ASSEMBLY)

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