Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY	55708	-	-	-
2	FORWARD RECOGNITION CAMERA	8646C	-	-	-
3	INNER REAR VIEW MIRROR ASSEMBLY	87810	-	-	-
4	MAP LIGHT ASSEMBLY	81260A	-	-	-
5	VISOR ASSEMBLY LH	74320	-	-	-
6	VISOR ASSEMBLY RH	74310	-	-	-
7	VISOR HOLDER	74348	-	-	-

Procedure		Part Name Code
8	ASSIST GRIP COVER	74612		-	-
9	ASSIST GRIP SUB-ASSEMBLY	74610A	-	-	-
10	FRONT DOOR OPENING TRIM WEATHERSTRIP LH	62312B	-	-	-
11	FRONT DOOR OPENING TRIM WEATHERSTRIP RH	62311B	-	-	-
12	FRONT PILLAR GARNISH ASSEMBLY LH	62212B		-	-
13	FRONT PILLAR GARNISH ASSEMBLY RH	62211U		-	-
14	ROOF HEADLINING ASSEMBLY	63311C		-	-

Procedure		Part Name Code
15	WINDSHIELD OUTSIDE MOULDING	75533G		-	-
16	WINDSHIELD GLASS SUB-ASSEMBLY	-		-	-
17	WINDOW GLASS ADHESIVE DAM	56117A		-	-
18	NO. 1 WINDSHIELD GLASS STOPPER	56115A		-	-
19	NO. 2 WINDSHIELD GLASS STOPPER	56116C		-	-
20	NO. 1 WINDSHIELD GLASS STOPPER	56115A		-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass sub-assembly removal/installation are shown below.

NOTICE:

• When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the front camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
• Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

1. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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2. REMOVE FORWARD RECOGNITION CAMERA

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3. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

• w/ EC Mirror:

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• w/o EC Mirror:

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4. REMOVE MAP LIGHT ASSEMBLY

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5. REMOVE VISOR ASSEMBLY LH

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6. REMOVE VISOR ASSEMBLY RH

(a) Use the same procedure as for the LH side.

7. REMOVE VISOR HOLDER

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8. REMOVE ASSIST GRIP COVER

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9. REMOVE ASSIST GRIP SUB-ASSEMBLY

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10. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

11. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

(a) Use the same procedure as for the LH side.

12. REMOVE FRONT PILLAR GARNISH ASSEMBLY LH

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13. REMOVE FRONT PILLAR GARNISH ASSEMBLY RH

(a) Use the same procedure as for the LH side.

14. SEPARATE ROOF HEADLINING ASSEMBLY

NOTICE: Do not damage the roof headlining assembly or vehicle interior.

(1) Slightly lower the front section of the roof headlining assembly so that the windshield glass sub-assembly can be removed.

15. REMOVE WINDSHIELD OUTSIDE MOULDING

NOTICE: Be careful not to damage the windshield glass sub-assembly and exterior ornaments.

(1) Using a knife, cut off the windshield outside moulding as shown in the illustration.

16. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY

(1) Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched as shown in the illustration.

(2) Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:

Matchmarks are not necessary if the windshield glass sub-assembly is not going to be reused.

(3) Install the suction cups to the windshield glass sub-assembly.

(4) Cut the adhesive by the below procedure.

1. Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

2. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

3. Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.

NOTICE:

• When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.
• To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.
• Be careful not to damage the front window inner center moulding.
• The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting the adhesive.

(1) Using suction cups, disengage the windshield glass stoppers to remove the windshield glass sub-assembly.

NOTICE:

• To prevent the windshield glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.
• Be careful not to drop the windshield glass sub-assembly.
• Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

17. REMOVE WINDOW GLASS ADHESIVE DAM

(1) When reusing the windshield glass sub-assembly.

1. Using a scraper, remove the window glass adhesive dam.

NOTICE:

• Be careful not to damage the windshield glass sub-assembly.
• Be sure to replace the window glass adhesive dam with a new one.

18. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

(1) When reusing the windshield glass sub-assembly.

1. Using a scraper, remove the 2 No. 1 windshield glass stoppers.

NOTICE:

• Be careful not to damage the windshield glass sub-assembly.
• Be sure to replace the 2 No. 1 windshield glass stoppers with new ones.

19. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(1) When reusing the windshield glass sub-assembly.

1. Using a scraper, remove the 2 No. 2 windshield glass stoppers.

NOTICE:

• Be careful not to damage the windshield glass sub-assembly.
• Be sure to replace the 2 No. 2 windshield glass stoppers with new ones.

20. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

NOTICE: Be sure to replace the 2 No. 1 windshield glass stoppers with new ones.

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