Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	REAR DOOR BELT MOULDING ASSEMBLY	75740	-	-	-
2	REAR DOOR WEATHERSTRIP	67872	-	-	-
3	REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)	75762B		-	-
4	REAR DOOR WINDOW FRAME MOULDING (REAR PILLAR SIDE)	75766B		-	-
5	REAR DOOR UPPER WINDOW FRAME MOULDING	75764A		-	-

CAUTION / NOTICE / HINT

HINT:

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

PROCEDURE

1. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

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2. SEPARATE REAR DOOR WEATHERSTRIP

3. REMOVE REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

NOTICE: When removing the rear door window frame moulding (center pillar side), if the double-sided tape is difficult to remove, heat the adhesive of the rear door window frame moulding (center pillar side) and rear door panel using a heat light.

Standard:

CAUTION:

• Do not touch the heat light and heated parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the rear door panel and rear door window frame moulding (center pillar side) excessively.

*a	Double-sided Tape	-	-
	Remove in this Direction (1)		Remove in this Direction (2)

(1) Apply protective tape around the rear door window frame moulding (center pillar side) as shown in the illustration.

(2) Using a moulding remover D, disengage the clip.

(3) Using a scraper, separate the double-sided tape from the rear door window frame moulding (center pillar side).

NOTICE:

Be careful not to damage the rear door panel.

(4) Disengage the guide to remove the rear door window frame moulding (center pillar side) as shown in the illustration.

4. REMOVE REAR DOOR WINDOW FRAME MOULDING (REAR PILLAR SIDE)

(1) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(2) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

(3) Apply protective tape around the rear door window frame moulding (rear pillar side) as shown in the illustration.

(4) Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 3 rivets.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

• Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
• Prying the rivets with the drill may damage the rivet installation holes or drill bit.

(5) Disengage the guide to remove the rear door window frame moulding (rear pillar side) from the rear door frame.

HINT:

Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

5. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

(1) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(2) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

(3) Apply protective tape around the rear door upper window frame moulding as shown in the illustration.

(4) Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 5 rivets.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

• Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
• Prying the rivets with the drill may damage the rivet installation holes or drill bit.

(5) Disengage the guides to remove the rear door upper window frame moulding from the rear door frame.

HINT:

Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

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