Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY	77020A	-	-	-
2	DRAIN FUEL	-		-	-
3	TAIL EXHAUST PIPE ASSEMBLY	17430		-	-
4	NO. 1 FUEL TANK PROTECTOR	77641A	-	-	-
5	DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY	77404A		-	-
6	FUEL TANK FILLER PIPE ASSEMBLY	77210		-	-
7	DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY	77209F		-	-
8	FUEL TANK ASSEMBLY	77100		-	-
9	REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY	77209F	-	-	-
10	REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY	77404A	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

CAUTION:

• Never perform work on fuel system components near any possible ignition sources.
• Vaporized fuel could ignite, resulting in a serious accident.
• Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
• Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
• The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click here

2. DRAIN FUEL

3. REMOVE TAIL EXHAUST PIPE ASSEMBLY

Click here

4. REMOVE NO. 1 FUEL TANK PROTECTOR

5. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

(1) Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (fuel tank solenoid main valve assembly).

Click here

6. DISCONNECT FUEL TANK FILLER PIPE ASSEMBLY

(1) Disconnect the fuel tank filler pipe assembly from the fuel tank assembly.

Click here

7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(1) Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

Click here

8. REMOVE FUEL TANK ASSEMBLY

CAUTION: The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

(1) Support the fuel tank assembly using an engine lifter.

HINT:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

(2) Remove the 4 bolts.

(3) Lower the engine lifter to remove the fuel tank assembly.

NOTICE:

• Be careful not to drop the fuel tank assembly.
• When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

9. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

10. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY

READ NEXT: