Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	SERVICE PLUG GRIP	G3834	-	-	-
3	REMOVE CONNECTOR COVER ASSEMBLY	-		-	-
4	TERMINAL VOLTAGE	-		-	-
5	INSTALL CONNECTOR COVER ASSEMBLY	-		-	-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
6	REAR CENTER SEAT OUTER BELT ASSEMBLY	73350C	-	-	-
7	BENCH TYPE REAR SEAT CUSHION ASSEMBLY	-		-	-
8	REAR SEAT CUSHION LOCK HOOK	72693	-	-	-
9	REAR DOOR SCUFF PLATE RH	67917A	-	-	-
10	REAR UNDER SIDE COVER RH	76973F	-	-	-
11	REAR DOOR SCUFF PLATE LH	67918A	-	-	-
12	REAR UNDER SIDE COVER LH	76974F	-	-	-
13	REAR UNDER COVER	76971G	-	-	-
14	REAR SEAT CUSHION LEG SUB-ASSEMBLY	71033	-	-	-

Procedure		Part Name Code
15	NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY	G920Q		-	-
16	FLOOR UNDER WIRE	821H1		-	-
17	FLOOR WIRE	82161		-	-
18	NO. 1 TRACTION BATTERY DEVICE BOX	G384B		-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during HV battery junction block assembly removal/installation are shown below.

CAUTION:

• Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

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• To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven.

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. PRECAUTION

NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Click here

2. REMOVE SERVICE PLUG GRIP

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3. REMOVE CONNECTOR COVER ASSEMBLY

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4. CHECK TERMINAL VOLTAGE

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5. INSTALL CONNECTOR COVER ASSEMBLY

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6. DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

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7. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY

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8. REMOVE REAR SEAT CUSHION LOCK HOOK

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9. REMOVE REAR DOOR SCUFF PLATE RH

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10. REMOVE REAR UNDER SIDE COVER RH

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11. REMOVE REAR DOOR SCUFF PLATE LH

(a) Use the same procedure as for the RH side.

12. REMOVE REAR UNDER SIDE COVER LH

(a) Use the same procedure as for the RH side.

13. REMOVE REAR UNDER COVER

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14. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

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15. REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

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16. DISCONNECT FLOOR UNDER WIRE

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17. DISCONNECT FLOOR WIRE

CAUTION: Be sure to wear insulated gloves and protective goggles.

18. REMOVE NO. 1 TRACTION BATTERY DEVICE BOX

CAUTION: Be sure to wear insulated gloves and protective goggles.

(1) Disconnect the 2 No. 1 traction battery device box assembly connectors.

NOTICE:

Insulate the disconnected high-voltage connectors with insulating tape.

(2) Remove the 3 nuts and No. 1 traction battery device box assembly from the No. 1 hybrid battery shield sub-assembly.

NOTICE:

If the No. 1 traction battery device box assembly has been struck or dropped, replace it with a new one.

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