Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
3	FRONT WHEEL LH	-	-	-	-
4	WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY	-	-	-	-
5	NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL	55737B	-	-	-
6	WATER GUARD PLATE	55734D	-	-	-
7	OUTER COWL TOP PANEL SUB-ASSEMBLY	55701J	-	-	-
8	BRAKE FLUID	-	-		-

Procedure		Part Name Code
9	ENGINE ROOM MAIN WIRE	82111		-	-
10	NO. 3 BRAKE TUBE CLAMP	47373B		-	-
11	NO. 4 BRAKE TUBE CLAMP	47374B		-	-
12	FRONT NO. 5 BRAKE TUBE	47315		-	-

Procedure		Part Name Code
13	NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY	55606	-	-	-

Procedure		Part Name Code
14	SEPARATE BRAKE LINE	-		-	-
15	BRAKE PEDAL RETURN SPRING	47101A	-	-	-
16	PUSH ROD PIN	47264A	-	-	-
17	BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY	47210L		-	-
18	BRAKE BOOSTER GASKET	44785	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during brake booster with master cylinder assembly removal/installation are shown below.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. PRECAUTION

NOTICE: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. Click here

2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

Click here

3. REMOVE FRONT WHEEL LH

Click here

4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click here

5. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL

Click here

6. REMOVE WATER GUARD PLATE

Click here

7. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Click here

8. DRAIN BRAKE FLUID

NOTICE: If brake fluid leaks onto any painted surface, immediately wash it off.

9. SEPARATE ENGINE ROOM MAIN WIRE

Push in this direction

Disconnect the connector in this direction

(1) Disconnect the connector (A) from the brake booster.

(2) Disengage the clamp from the brake master cylinder reservoir assembly.

(3) Disconnect the connector (B) from the brake master cylinder reservoir assembly as shown inthe illustration.

	Pressing the lock		Lift the lock lever
	Disconnect the connector	-	-

(1) As shown in the illustration, lift the lock lever while pressing the lock and disconnect the connector from the brake booster.

NOTICE:

Be careful not to allow any brake fluid to enter the connector.

10. REMOVE NO. 3 BRAKE TUBE CLAMP

NOTICE: Do not kink or damage the brake lines. Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

11. REMOVE NO. 4 BRAKE TUBE CLAMP

NOTICE: Do not kink or damage the brake lines. Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

12. SEPARATE FRONT NO. 5 BRAKE TUBE

NOTICE: Do not kink or damage the brake lines. Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

Disconnect in this Direction

-

-

(1) Using a union nut wrench, disconnect the front No. 5 brake tube from the front flexible hose LH.

(2) Disconnect the front brake tube grommet from the vehicle body as shown in the illustration.

(3) Using a union nut wrench, disconnect the front No. 5 brake tube from the brake actuator assembly.

13. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here

14. SEPARATE BRAKE LINE

NOTICE: Do not kink or damage the brake lines. Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

(1) Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly.

15. REMOVE BRAKE PEDAL RETURN SPRING

Click here

16. REMOVE PUSH ROD PIN

Click here

17. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY

(1) Remove the 4 nuts and brake booster with master cylinder assembly.

NOTICE:

• Do not kink or damage the brake lines.
• 

  *a	Connectors
  *b	Boot
  *c	Brake Master Cylinder Push Rod Clevis
  *d	Brake Master Cylinder Reservoir Assembly

  Do not carry the brake booster with master cylinder assembly by the parts shown in the illustration.
• Be careful not to allow any brake fluid to enter the connector.

18. REMOVE BRAKE BOOSTER GASKET

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