Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	BRAKE MASTER CYLINDER SUB-ASSEMBLY	47201	-	-	-
2	NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY	55606	-	-	-
3	LOOSEN CLEVIS LOCK NUT	-	-	-	-
4	BRAKE PEDAL RETURN SPRING	47101A	-	-	-
5	PUSH ROD PIN	47264A	-	-	-

Procedure		Part Name Code
6	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
7	DASH PANEL HEAT INSULATOR	55225C	-	-	-

Procedure		Part Name Code
8	CHECK VALVE TO CONNECTOR TUBE HOSE	-	-	-	-
9	NO. 5 BRAKE TUBE CLAMP	47375	-	-	-
10	NO. 4 BRAKE TUBE CLAMP	47374B	-	-	-
11	FUEL TUBE	-	-	-	-
12	SEPARATE BRAKE BOOSTER ASSEMBLY	44610		-	-
13	BRAKE MASTER CYLINDER PUSH ROD CLEVIS	-	-	-	-
14	REMOVE CLEVIS LOCK NUT	-	-	-	-
15	REMOVE BRAKE BOOSTER ASSEMBLY	44610		-	-
16	BRAKE BOOSTER GASKET	44785	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake booster assembly removal/installation are shown below.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.
  Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

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2. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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3. LOOSEN CLEVIS LOCK NUT

4. REMOVE BRAKE PEDAL RETURN SPRING

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5. REMOVE PUSH ROD PIN

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6. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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7. REMOVE DASH PANEL HEAT INSULATOR

8. DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

9. REMOVE NO. 5 BRAKE TUBE CLAMP

10. REMOVE NO. 4 BRAKE TUBE CLAMP

11. SEPARATE FUEL TUBE

12. SEPARATE BRAKE BOOSTER ASSEMBLY

Protective Tape

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(1) Apply protective tape around the vehicle body.

(2) Remove the 4 nuts and push the brake booster assembly toward the engine compartment.

NOTICE:

Do not apply excessive force to the brake lines.

13. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

14. REMOVE CLEVIS LOCK NUT

15. REMOVE BRAKE BOOSTER ASSEMBLY

(1) Remove the brake booster assembly from the vehicle body.

NOTICE:

Do not apply excessive force to the brake lines.

16. REMOVE BRAKE BOOSTER GASKET

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