Toyota Corolla Cross: Removal

REMOVAL

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
3	DRAIN BRAKE FLUID	-	-		-
4	WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY	-	-	-	-
5	NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL	55737B	-	-	-
6	WATER GUARD PLATE	55734D	-	-	-
7	OUTER COWL TOP PANEL SUB-ASSEMBLY	55701J	-	-	-

Procedure		Part Name Code
8	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
9	DASH PANEL HEAT INSULATOR	55225C	-	-	-

Procedure		Part Name Code
10	BRAKE LINE	-		-	-
11	BRAKE ACTUATOR WITH BRACKET	-		-	-

Procedure		Part Name Code
12	BRAKE ACTUATOR ASSEMBLY	44510		-	-
13	NO. 1 BRAKE ACTUATOR CASE COLLAR	44521A	-	-	-
14	BRAKE ACTUATOR BRACKET CUSHION	44547B	-	-	-

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake actuator assembly removal/installation are shown below.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

• Learning completes when vehicle is driven

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Front camera system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.
  Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

• Learning completes when vehicle is operated normally

  Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
  Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
  Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.
  Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. PRECAUTION

NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Click here

2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

Click here

3. DRAIN BRAKE FLUID

NOTICE: If brake fluid leaks onto any painted surface, immediately wash it off.

4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click here

5. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL

Click here

6. REMOVE WATER GUARD PLATE

Click here

7. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Click here

8. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

9. REMOVE DASH PANEL HEAT INSULATOR

10. DISCONNECT BRAKE LINE

*a	From 1st Chamber of Brake Master Cylinder Sub-assembly	*b	From 2nd Chamber of Brake Master Cylinder Sub-assembly
*c	To Front Wheel Cylinder Assembly RH	*d	To Rear Wheel Cylinder Assembly LH
*e	To Rear Wheel Cylinder Assembly RH	*f	To Front Wheel Cylinder Assembly LH
	Release the lock lever		Disconnect the connector

(1) Release the lock lever and disconnect the connector from the brake actuator assembly.

NOTICE:

Be careful not to allow any brake fluid to enter the connector.

(2) Use tags or make a memo to identify the places to reconnect the brake lines.

(3) Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.

NOTICE:

• Do not kink or damage the brake lines.
• Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

(4) Disengage the 5 clamps to remove the No. 1 brake tube clamp from the brake lines.

NOTICE:

Do not kink or damage the brake lines.

11. REMOVE BRAKE ACTUATOR WITH BRACKET

(1) Remove the 2 nuts.

(2) Remove the bolt and brake actuator with bracket.

NOTICE:

• Do not kink or damage the brake lines.
• Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.
• Be careful not to allow any brake fluid to enter the connector.
• Do not hold the brake actuator assembly by the connector.
• Do not drop the brake actuator with bracket when carrying it.

• Remove the brake actuator with bracket while avoiding the brake lines.

12. REMOVE BRAKE ACTUATOR ASSEMBLY

(1) Remove the 3 bolts and brake actuator assembly from the brake actuator bracket assembly.

NOTICE:

• Do not hold the brake actuator assembly by the connector.
• Be careful not to allow any brake fluid to enter the connector.
• Do not drop the brake actuator assembly when carrying it.

13. REMOVE NO. 1 BRAKE ACTUATOR CASE COLLAR

14. REMOVE BRAKE ACTUATOR BRACKET CUSHION

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