Toyota Corolla Cross: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	NO. 2 HOLE PLUG	-	-	-	-
2	DOOR WINDOW FRAME MOULDING CLIP	75792	-	-	-
3	FRONT DOOR DUST PROOF SEAL	67837B	-	-	-
4	FRONT DOOR PANEL CUSHION	67001A	-	-	-
5	FRONT DOOR WINDOW FRAME UPPER MOULDING	75754A		-	-
6	FRONT DOOR WINDOW FRAME MOULDING(CENTER PILLAR SIDE)	75756D		-	-
7	FRONT DOOR BELT MOULDING ASSEMBLY	75720	-	-	-
8	FRONT DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY	75074	-	-	-
9	HOLE PLUG	-	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

Procedure		Part Name Code
10	FRONT DOOR LOCK OPEN ROD	69312	-	-	-
11	FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY	69202A		-	-
12	FRONT DOOR LOCK WITH MOTOR ASSEMBLY	69040A		-	-
13	FRONT DOOR OUTSIDE HANDLE REAR PAD	69242H	-	-	-
14	FRONT DOOR OUTSIDE HANDLE FRONT PAD	69241H	-	-	-
15	FRONT DOOR OUTSIDE HANDLE COVER	69217D	-	-	-
16	FRONT DOOR LOCK CYLINDER ASSEMBLY	-	-	-	-
17	FRONT DOOR OUTSIDE HANDLE ASSEMBLY	69220	-	-	-
18	FRONT DOOR WINDOW REGULATOR ASSEMBLY	-		-	-

*A	for Front Passenger Side	*B	for Driver Side
	N*m (kgf*cm, ft.*lbf): Specified torque		MP Grease

Procedure		Part Name Code
19	NO. 2 FRONT DOOR SERVICE HOLE COVER	67831C	-	-	-
20	FRONT DOOR FIX WINDOW WEATHERSTRIP	68216	-	-	-
21	FRONT DOOR FIX WINDOW GLASS	68126	-	-	-
22	FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY	67402F	-	-	-
23	FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY	67404F	-	-	-
24	FRONT DOOR GLASS RUN	68151D	-	-	-
25	FRONT DOOR GLASS SUB-ASSEMBLY	68102	-	-	-
26	FRONT DOOR WEATHERSTRIP	67862	-	-	-
27	DOOR FRAME UPPER GARNISH	67664	-	-	-
28	FRONT DOOR CHECK ASSEMBLY	68620		-	-

*1	HOLE PLUG	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque		Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
★	Precoated part	-	-

Procedure		Part Name Code
29	SIDE AIRBAG PRESSURE SENSOR	8983AA		-	-
30	OUTER REAR VIEW MIRROR ASSEMBLY	87940	-	-	-
31	OUTER MIRROR INSTALL HOLE COVER	87964	-	-	-
32	FRONT NO. 1 SPEAKER ASSEMBLY	86160		-	-
33	FRONT DOOR SERVICE HOLE COVER	67832	-	-	-
34	FRONT DOOR FRONT BELT SEAL	68193C	-	-	-
35	FRONT DOOR REAR BELT SEAL	68195B	-	-	-
36	FRONT DOOR GLASS INNER WEATHERSTRIP	68172A	-	-	-
37	FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY	69206B	-	-	-
38	FRONT DOOR TRIM BOARD SUB-ASSEMBLY	67602	-	-	-
39	POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL	-	-	-	-
40	MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL	-	-	-	-
41	DOOR ASSIST GRIP COVER	74646	-	-	-
42	FRONT DOOR INSIDE HANDLE BEZEL PLUG	69284F	-	-	-
43	CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
44	INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL	-	-	-
45	INITIALIZE POWER WINDOW CONTROL SYSTEM	-	-	-
46	INSPECT POWER WINDOW OPERATION	-		-	-
47	INSPECT POWER DOOR LOCK CONTROL SYSTEM	-		-	-
48	INSPECT SRS WARNING LIGHT	-		-	-

*A	for Driver Side	*B	for Front Passenger Side
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

PROCEDURE

1. INSTALL NO. 2 HOLE PLUG

2. INSTALL DOOR WINDOW FRAME MOULDING CLIP

3. INSTALL FRONT DOOR DUST PROOF SEAL

4. INSTALL FRONT DOOR PANEL CUSHION

5. INSTALL FRONT DOOR WINDOW FRAME UPPER MOULDING

Click here

6. INSTALL FRONT DOOR WINDOW FRAME MOULDING(CENTER PILLAR SIDE)

Click here

7. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

8. INSTALL FRONT DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY

Click here

9. INSTALL HOLE PLUG

10. INSTALL FRONT DOOR LOCK OPEN ROD

11. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

	Connector		MP Grease
	Remove in this Direction	-	-

(1) Apply MP grease to the sliding parts of the front door outside handle frame sub-assembly.

(2) Engage the guide to install the front door outside handle frame sub-assembly as shown in the illustration.

(3) Using a T30 "TORX" socket wrench, tighten the screw

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

(4) Engage the clamp to connect the wire harness.

12. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY

Click here

13. INSTALL FRONT DOOR OUTSIDE HANDLE REAR PAD

14. INSTALL FRONT DOOR OUTSIDE HANDLE FRONT PAD

15. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

16. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

17. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY

18. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY

	Bolt		Connector
	MP Grease	-	-

(1) Apply MP grease to the sliding parts of the front door window regulator assembly.

(2) Install the front door window regulator assembly with the 6 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(3) Connect the connector.

19. INSTALL NO. 2 FRONT DOOR SERVICE HOLE COVER

20. INSTALL FRONT DOOR FIX WINDOW WEATHERSTRIP

21. INSTALL FRONT DOOR FIX WINDOW GLASS

22. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

23. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

24. INSTALL FRONT DOOR GLASS RUN

25. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

26. INSTALL FRONT DOOR WEATHERSTRIP

27. INSTALL DOOR FRAME UPPER GARNISH

28. INSTALL FRONT DOOR CHECK ASSEMBLY

Cleaning Area

Adhesive

(1) Clean the bolt (B) hole in the vehicle body.

(2) Clean the threads of the bolt (B).

(3) Apply adhesive to the threads of the bolt (B).

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(4) Install the front door check assembly with the 2 bolts (A) and bolt (B).

Torque:

Bolt (A) :

5.5 N·m {56 kgf·cm, 49 in·lbf}

Bolt (B) :

30 N·m {306 kgf·cm, 22 ft·lbf}

29. INSTALL SIDE AIRBAG PRESSURE SENSOR

Click here

30. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY

Click here

31. INSTALL OUTER MIRROR INSTALL HOLE COVER

32. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

Click here

33. INSTALL FRONT DOOR SERVICE HOLE COVER

34. INSTALL FRONT DOOR FRONT BELT SEAL

35. INSTALL FRONT DOOR REAR BELT SEAL

36. INSTALL FRONT DOOR GLASS INNER WEATHERSTRIP

37. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

38. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(1) Connect the connector.

(2) Engage the guides to connect the open lever front door lock remote control cable and front door inside lock and unlock knob locking cable.

(3) Engage the clips to install the front door trim board sub-assembly.

(4) Install the 3 screws.

Torque:

Screw A :

4.0 N·m {41 kgf·cm, 35 in·lbf}

39. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

40. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

41. INSTALL DOOR ASSIST GRIP COVER

42. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG

43. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

• for Gasoline Model

  Click here

• for HEV Model

  Click here

44. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click here

45. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here

46. INSPECT POWER WINDOW OPERATION

Click here

47. INSPECT POWER DOOR LOCK CONTROL SYSTEM

Click here

48. INSPECT SRS WARNING LIGHT

Click here

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