Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	REAR DRIVE SHAFT INBOARD JOINT SHAFT SNAP RING	42360M		-	-
2	REAR DRIVE SHAFT ASSEMBLY	42340B		-	-

*1	REAR DRIVE SHAFT OIL SEAL	-	-
●	Non-reusable part		MP Grease
	Toyota Genuine Differential Gear Oil LT		Do not apply lubricants to the threaded parts

Procedure		Part Name Code
3	TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY	48790		-	-
4	TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY	48720A		-	-
5	TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY	48740F		-	-
6	REAR LOWER COIL SPRING INSULATOR	48258C	-	-	-
7	REAR COIL SPRING	48231B		-	-
8	STABILIZE SUSPENSION	-		-	-
9	FULLY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY	48790		-	-
10	FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY	48720A		-	-
11	FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY	48740F		-	-
12	REAR STABILIZER LINK ASSEMBLY	48840A		-	-
13	REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH	89408C	-	-	-

*A	for LH Side with Height Control Sensor	-	-
*1	REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY	*2	NO. 2 CAMBER ADJUST CAM
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	-	-

Procedure		Part Name Code
14	REAR FLEXIBLE HOSE	47319F	-	-	-
15	REAR AXLE SHAFT NUT	42312B		-	-
16	REAR SKID CONTROL SENSOR	89544E		-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	●	Non-reusable part
	Do not apply lubricants to the threaded parts	-	-

Procedure		Part Name Code
17	REAR WHEEL	-	-	-	-
18	FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY	48740F		-	-
19	ADD DIFFERENTIAL OIL	-	-		-
20	INSPECT FOR DIFFERENTIAL OIL LEAK	-		-	-
21	INSPECT AND ADJUST REAR WHEEL ALIGNMENT	-		-	-
22	CHECK FOR SPEED SENSOR SIGNAL	-		-	-
23	PERFORM INITIALIZATION	-	-	-

CAUTION / NOTICE / HINT

HINT:

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

PROCEDURE

1. INSTALL REAR DRIVE SHAFT INBOARD JOINT SHAFT SNAP RING

NOTICE: Face the end gap of the rear drive shaft inboard joint shaft snap ring downward.

2. INSTALL REAR DRIVE SHAFT ASSEMBLY

*a	Matchmark	-	-
	MP Grease		Toyota Genuine Differential Gear Oil LT

(1) Coat the lip of the rear drive shaft oil seal with MP grease.

HINT:

Apply a light coat of MP grease to the entire circumference of the rear drive shaft oil seal.

(2) Coat the rear drive shaft inboard joint shaft snap ring with MP grease.

(3) Coat the splines of the rear drive shaft inboard joint assembly with Toyota genuine differential gear oil LT.

(4) Align the inboard joint splines, and using a brass bar and a hammer, install the rear drive shaft assembly.

NOTICE:

• Face the end gap of the rear drive shaft inboard joint shaft snap ring downward.
• Do not damage the rear drive shaft oil seal.
• Do not damage the rear drive shaft inboard joint boot.
• Make sure to center the rear drive shaft assembly during installation to prevent damage to the rear drive shaft inboard joint shaft snap ring.

(5) Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

(6) Align the matchmarks and install the rear drive shaft assembly to the rear axle hub and bearing assembly.

NOTICE:

• Check that there is no foreign matter on the deflector or contact surfaces.
• Do not push the rear axle hub and bearing assembly towards the outside of the vehicle any further than necessary.
• Do not damage the rear drive shaft outboard joint boot.
• Do not deform the rear disc brake dust cover sub-assembly.
• Do not damage the deflector.

3. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY

(1) Temporarily install the rear upper control arm assembly to the rear axle carrier sub-assembly with the bolt and nut.

NOTICE:

Tighten the bolt with the nut secured.

4. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

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5. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

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6. INSTALL REAR LOWER COIL SPRING INSULATOR

7. INSTALL REAR COIL SPRING

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8. STABILIZE SUSPENSION

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9. FULLY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY

NOTICE: Tighten the bolt with the nut secured.

Torque:

73 N·m {744 kgf·cm, 54 ft·lbf}

10. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY

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11. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY

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12. INSTALL REAR STABILIZER LINK ASSEMBLY

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13. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (for LH Side with Height Control Sensor)

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14. INSTALL REAR FLEXIBLE HOSE

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15. INSTALL REAR AXLE SHAFT NUT

(1) Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.

NOTICE:

• Be sure to perform this work even when using a new rear drive shaft assembly.
• Keep the threaded parts free of oil and foreign matter.

(2) Using a 30 mm deep socket wrench, install the rear axle shaft nut while applying the brakes.

Torque:

216 N·m {2203 kgf·cm, 159 ft·lbf}

(3) Using a chisel and a hammer, stake the rear axle shaft nut.

16. INSTALL REAR SKID CONTROL SENSOR

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17. INSTALL REAR WHEEL

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18. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY

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19. ADD DIFFERENTIAL OIL

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20. INSPECT FOR DIFFERENTIAL OIL LEAK

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21. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

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22. CHECK FOR SPEED SENSOR SIGNAL

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23. PERFORM INITIALIZATION

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