Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	FRONT DISC	43512		-	-
2	FRONT DISC BRAKE CYLINDER MOUNTING	47722	-	-	-
3	FRONT DISC BRAKE BUSHING DUST BOOT	-		-	-
4	FRONT DISC BRAKE CYLINDER SLIDE BUSH	47769		-	-
5	FRONT DISC BRAKE CYLINDER SLIDE PIN	47715A		-	-
6	FRONT DISC BRAKE FITTING KIT	04947		-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	●	Non-reusable part
	Lithium soap base glycol grease	-	-

Procedure		Part Name Code
7	FRONT ANTI SQUEAL SHIM KIT	04945		-	-
8	FRONT DISC BRAKE PAD KIT	04465		-	-
9	DISC BRAKE CYLINDER ASSEMBLY	47750	-	-	-
10	FRONT FLEXIBLE HOSE	47313J		-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	●	Non-reusable part
	Disc brake grease	-	-

Procedure		Part Name Code
11	BLEED BRAKE LINE	-	-		-
12	FRONT WHEEL	-	-	-	-
13	INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL	-	-	-

CAUTION / NOTICE / HINT

NOTICE:

• Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.
• After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.
• After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.
• When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTCs may be stored. As there is no malfunction, clear the DTC. (for HEV Model)
• While the auxiliary battery is connected, even if the ignition switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected. (for HEV Model)

HINT:

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

PROCEDURE

1. INSTALL FRONT DISC

NOTICE: When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

(1) Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING

Torque:

107 N·m {1091 kgf·cm, 79 ft·lbf}

3. INSTALL FRONT DISC BRAKE BUSHING DUST BOOT

Lithium Soap Base Glycol Grease

-

-

(1) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

HINT:

Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each front disc brake bushing dust boot.

(2) Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.

4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH

Lithium Soap Base Glycol Grease

-

-

(1) Apply a light layer of lithium soap base glycol grease to the contact surface of the front disc brake cylinder slide pin (lower side).

(2) Install a new front disc brake cylinder slide bushing to the front disc brake cylinder slide pin (lower side).

5. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN

Lithium Soap Base Glycol Grease

-

-

(1) Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 front disc brake cylinder slide pins.

(2) Install the 2 front disc brake cylinder slide pins to the front disc brake cylinder mounting.

(3) Push each front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.

6. INSTALL FRONT DISC BRAKE FITTING KIT

NOTICE: Be sure to install each front disc brake pad support plate in the correct position and direction.

7. INSTALL FRONT ANTI SQUEAL SHIM KIT

Click here

8. INSTALL FRONT DISC BRAKE PAD KIT

NOTICE: Keep the friction surfaces of the front disc brake pads and front disc free from oil and grease. Install the front disc brake pad so that the pad wear indicator plate is mounted on the upper side of the vehicle.

9. INSTALL DISC BRAKE CYLINDER ASSEMBLY

Torque:

34.3 N·m {350 kgf·cm, 25 ft·lbf}

10. CONNECT FRONT FLEXIBLE HOSE

NOTICE: Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.

Torque:

30.4 N·m {310 kgf·cm, 22 ft·lbf}

11. BLEED BRAKE LINE

• for HEV Model: Click here
• for Gasoline Model: Click here

12. INSTALL FRONT WHEEL

Click here

13. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HEV Model)

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click here

READ NEXT: