Toyota Corolla Cross: Installation

INSTALLATION

CAUTION / NOTICE / HINT

Procedure		Part Name Code
1	REAR DISC BRAKE ANTI-SQUEAL SHIM KIT	-		-	-
2	REAR DISC BRAKE PAD KIT	04466		-	-
3	REAR DISC BRAKE CYLINDER ASSEMBLY	-		-	-
4	NO. 2 PARKING BRAKE WIRE ASSEMBLY	890C0A		-	-
5	INSPECT BRAKE FLUID LEVEL IN RESERVOIR	-	-		-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	●	Non-reusable part
	Disc brake grease	-	-

Procedure		Part Name Code
6	REAR WHEEL	-	-	-	-
7	NORMAL CONDITION RECOVERY	-	-	-

CAUTION / NOTICE / HINT

NOTICE:

• Immediately after installing the rear disc brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.
• After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.
• After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.

HINT:

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

PROCEDURE

1. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

NOTICE: When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads. Install each rear disc brake pad wear indicator plate in the correct position and direction. Install the rear disc brake anti-squeal shims in the correct positions and directions. Do not apply disc brake grease to the lining surface of the rear disc brake pad.

*1	Rear Disc Brake Anti-squeal Shim	*2	Rear No. 2 Disc Brake Anti-squeal Shim
*3	Rear Disc Brake Pad Wear Indicator Plate	-	-
*a	Identification Mark (Orange)	*b	Identification Mark (Yellow green)
*c	Inner Side	*d	Outer Side
*e	claw	-	-
	Disc Brake Grease	-	-

(1) Check the rear disc brake pad.

HINT:

If the rear disc brake pad has an identification mark, be sure to confirm the installation location.

(2) Apply disc brake grease to the inner side of the rear disc brake anti-squeal shim as shown in the illustration.

(3) Install the rear No. 1 disc brake anti-squeal shim to the rear disc brake pad (inside and outside).

(4) Install the rear No. 2 disc brake anti-squeal shim to the rear disc brake pad (inside and outside).

(5) Install the rear disc brake anti-squeal shim to the rear disc brake pad (outside).

NOTICE:

Install the rear disc brake anti-squeal shim so that its claws are toward the outside of the vehicle.

(6) Install a new rear disc brake pad wear indicator plate to each rear disc brake pad.

NOTICE:

• When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.
• Install each rear disc brake pad wear indicator plate in the correct position and direction.
• Install the rear disc brake anti-squeal shims in the correct positions and directions.
• Do not apply disc brake grease to the lining surface of the rear disc brake pad.

2. INSTALL REAR DISC BRAKE PAD KIT

CAUTION: Be careful not to get pinched by the rear disc brake cylinder assembly or other parts when installing the rear disc brake pads. After lifting up the rear disc brake cylinder assembly, secure it in place before performing any work on it. The rear disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.

(1) Using SST, push back the front disc brake piston.

SST: 09719-77020

NOTICE:

• Make sure the brake fluid does not overflow from the reservoir.
• Do not forcibly push in the rear disc brake piston.

(2) Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

NOTICE:

• Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease.
• Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.

(3) Depress the brake pedal several times.

3. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

Torque:

34.3 N·m {350 kgf·cm, 25 ft·lbf}

4. CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

Click here

5. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

• for HEV Model:

  Click here

• for Gasoline Model:

  Click here

6. INSTALL REAR WHEEL

Click here

7. NORMAL CONDITION RECOVERY

• for HEV Model:

  Click here

• for Gasoline Model:

  Click here

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