Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

FUEL SENDER GAUGE ASSEMBLY

83320

-

-

2

FUEL PUMP HARNESS

77785

-

-

3

NO. 2 FUEL SUCTION SUPPORT

77175

-

-

-

4

FUEL PUMP

23221

-

-

-

5

FUEL PUMP SPACER

23225A

-

-

-

*1

FUEL SUCTION PLATE SUB-ASSEMBLY

*2

FUEL SUB-TANK SUB-ASSEMBLY

Non-reusable part

-

-

CAUTION / NOTICE / HINT

NOTICE:

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

*a

Tube

PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

Click here

2. REMOVE FUEL PUMP HARNESS

Fuel Pump Harness Connector

Pull

Slide

-

-

(1) Disengage the 3 clamp to disconnect the fuel pump harness from the fuel suction plate subassembly.

NOTICE:

  • Do not damage the wire harness.
  • When disengaging each wire harness from the clamp, disengage one wire at a time.

(2) Disconnect the 2 fuel pump harness connectors.

(3) Disengage the claw and slide the fuel suction plate sub-assembly and then separate it from the fuel sub-tank sub-assembly.

(4) Disengage the 4 claws and remove the fuel suction plate sub-assembly from the fuel sub-tank sub-assembly.

(5) Disengage the claw and disconnect the fuel pump harness.

(6) Disconnect the fuel pump harness connector.

3. REMOVE NO. 2 FUEL SUCTION SUPPORT

4. REMOVE FUEL PUMP

5. REMOVE FUEL PUMP SPACER

*1

O-ring

*2

Fuel Pump Spacer

    READ NEXT:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 FUEL PUMP SPACER 23225A - - - 2 FUEL PUMP 2

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 77020A

    SEE MORE:

     Removal

    REMOVAL CAUTION / NOTICE / HINT COMPONENTS (REMOVAL) Procedure Part Name Code 1 FRONT WHEEL RH - - - - 2 NO. 1 ENGINE UNDER COVER ASSEMBLY 51410 - - - 3 REAR ENGINE UNDER COVER RH 51443C - - -

     Registration

    REGISTRATION PROCEDURE 1. REPAIR INSTRUCTION NOTICE: PRECAUTION WHEN REPLACING PARTS Code registration is necessary when any of the following parts is replaced with a new one. After replacing a part, any part that has performed registration cannot be returned. Transponder key ECU assemb

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