Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Disassembly

Toyota Corolla Cross (2022-2024) Service Manual / Drivetrain / Drive Shaft / Propeller Shaft / Front Drive Shaft Assembly (for M20a-fks 2wd) / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

43448G

-

-

2

FRONT AXLE INBOARD JOINT BOOT CLAMP

43448F

-

-

3

SEPARATE FRONT AXLE INBOARD JOINT BOOT

-

-

-

-

4

FRONT DRIVE INBOARD JOINT ASSEMBLY

-

-

-

5

REMOVE FRONT AXLE INBOARD JOINT BOOT

-

-

-

-

6

FRONT DRIVE SHAFT DAMPER CLAMP

43474G

-

-

7

FRONT DRIVE SHAFT DAMPER

43474E

-

-

-

*A

for LH Side

*B

for RH Side

*1

TRIPOD JOINT

*2

FRONT DRIVE OUTBOARD JOINT SHAFT ASSEMBLY

*3

ROLLER

*4

SHAFT SNAP RING

●

Non-reusable part

-

-

Procedure

Part Name Code

8

FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

43447F

-

-

9

FRONT AXLE OUTBOARD JOINT BOOT CLAMP

43447E

-

-

10

FRONT AXLE OUTBOARD JOINT BOOT

-

-

-

*A

for LH Side

-

-

*1

FRONT DRIVE OUTBOARD JOINT SHAFT ASSEMBLY

-

-

●

Non-reusable part

-

-

CAUTION / NOTICE / HINT

NOTICE:

  • Secure the drive shaft in a vise between aluminum plates.
  • Do not overtighten the vise.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

(1) Using pliers, separate the front No. 2 axle inboard joint boot clamp as shown in the illustration.

2. SEPARATE FRONT AXLE INBOARD JOINT BOOT CLAMP

(a) Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.

3. SEPARATE FRONT AXLE INBOARD JOINT BOOT

4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

(a) for LH Side:

*a

Matchmark

-

-

(1) Remove the old grease from the front drive inboard joint assembly.

(2) Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

NOTICE:

Do not use a punch for the marks.

(3) Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

(4) Remove the 3 rollers from the tripod joint.

(5) Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

(6) Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

NOTICE:

Do not use a punch for the marks.

(7) Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

NOTICE:

Do not drop the tripod joint.

(b) for RH Side:

*a

Matchmark

-

-

(1) Remove the old grease from the front drive inboard joint assembly.

(2) Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

NOTICE:

Do not use a punch for the marks.

(3) Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

(4) Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

(5) Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

NOTICE:

Do not use a punch for the marks.

(6) Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

NOTICE:

  • Do not tap the rollers.
  • Do not drop the tripod joint.

5. REMOVE FRONT AXLE INBOARD JOINT BOOT

6. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP

(1) Using needle-nose pliers, separate the 2 front drive shaft damper clamps.

7. REMOVE FRONT DRIVE SHAFT DAMPER

8. SEPARATE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP (for LH Side)

(1) Using pliers, separate the front No. 2 axle outboard joint boot clamp.

9. SEPARATE FRONT AXLE OUTBOARD JOINT BOOT CLAMP (for LH Side)

(a) Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.

10. REMOVE FRONT AXLE OUTBOARD JOINT BOOT (for LH Side)

(1) Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.

(2) Remove the old grease from the front drive outboard joint shaft assembly.

    READ NEXT:

     Inspection

    INSPECTION PROCEDURE 1. INSPECT FRONT DRIVE SHAFT ASSEMBLY (a) Check that there is no excessive play in the radial direction of the outboard joint.

     Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT COMPONENTS (REASSEMBLY) Procedure Part Name Code 1 FRONT AXLE OUTBOARD JOINT BOOT

     Installation

    INSTALLATION CAUTION / NOTICE / HINT COMPONENTS (INSTALLATION) Procedure Part Name Code 1 FRONT DRIVE SHAFT HOLE SNAP R

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