Toyota Corolla Cross Owners & Service Manuals

Toyota Corolla Cross: Brake Switch "A" Signal Compare Failure (P057162)

Toyota Corolla Cross (2022-2024) Service Manual / Vehicle Interior / Theft Deterrent / Keyless Entry / Smart Key System (for Start Function, Hev Model) / Brake Switch "A" Signal Compare Failure (P057162)

DESCRIPTION

This DTC is stored when the brake signal sent via direct line and the brake signal sent via CAN communication do not match.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

Note

P057162

Brake Switch "A" Signal Compare Failure

The brake signal sent via direct line and the brake signal sent via CAN communication do not match. (1-trip detection logic*)
  • Electronically controlled brake system
  • Stop light switch assembly
  • Certification ECU (smart key ECU assembly)
  • Wire harness or connector
DTC Output Confirmation Operation:
  • Connect the cable to the negative (-) auxiliary battery terminal, release the brake pedal and wait at least 20 seconds. Then depress the brake pedal for 20 seconds or more.
  • *: Only detected while a malfunction is present and the ignition switch is ON.
Vehicle Condition and Fail-safe Function when Malfunction Detected

Vehicle Condition when Malfunction Detected

Fail-safe Function when Malfunction Detected
  • If there is a malfunction when the brake signal sent via direct line is on, the hybrid control system can be started by pressing the power switch with the brake pedal released.
  • If there is a malfunction when the brake signal sent via direct line is off, the hybrid control system cannot be started by pressing the power switch with the brake pedal depressed.
    • With the electrical key transmitter sub-assembly in the cabin, even if a hybrid control system start operation is performed, the hybrid control system does not start (the key indicator display is not displayed on the multi-information display). However, the hybrid control system can be started by turning the ignition switch to ACC and then pressing and holding it.

-
Related Data List and Active Test Items

DTC No.

Data List and Active Test

P057162

 Power Source Control
  • Stop Light Switch

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When using the GTS with the ignition switch off, connect the GTS to the DLC3 and turn a courtesy light switch on and off at intervals of 1.5 seconds or less until communication between the GTS and the vehicle begins.

    Then select Model Code "KEY REGIST" under manual mode and enter the following menus: Body Electrical / Start Key(CAN). While using the GTS, periodically turn a courtesy light switch on and off at intervals of 1.5 seconds or less to maintain communication between the GTS and the vehicle.

  • The smart key system (for Start Function) uses the LIN communication system and CAN communication system. Inspect the communication function by following How to Proceed with Troubleshooting. Troubleshoot the smart key system (for Start Function) after confirming that the communication systems are functioning properly.

    Click here

  • When disconnecting the cable from the negative (-) auxiliary battery terminal, some systems need to be initialized after the cable is reconnected.
  • Before replacing the certification ECU (smart key ECU assembly), refer to Registration.

    Click here

  • After repair, confirm that no DTCs are output by performing "DTC Output Confirmation Operation".

PROCEDURE

1.

READ VALUE USING GTS (STOP LIGHT SWITCH)

(a) Read the Data List according to the display on the GTS.

Body Electrical > Power Source Control > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Stop Light Switch

State of brake pedal

OFF or ON

OFF: Brake pedal released
  • Use this item to determine if the stop light switch assembly is malfunctioning.
  • The hybrid control system cannot be started when this item is OFF.
  • If the stop light switch assembly is malfunctioning, the hybrid control system can be started by pressing and holding the power switch for a certain period of time.
Body Electrical > Power Source Control > Data List

Tester Display

Stop Light Switch

OK:

The GTS display changes correctly in response to the brake pedal operation.

Result

Proceed to

OFF is displayed

A

OFF is not displayed

B
B

GO TO STEP 3

A

2.

READ VALUE USING GTS (STOP LIGHT SWITCH)

(a) Read the Data List according to the display on the GTS.

Body Electrical > Power Source Control > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Stop Light Switch

State of brake pedal

OFF or ON

ON: Brake pedal depressed
  • Use this item to determine if the stop light switch assembly is malfunctioning.
  • The hybrid control system cannot be started when this item is OFF.
  • If the stop light switch assembly is malfunctioning, the hybrid control system can be started by pressing and holding the power switch for a certain period of time.
Body Electrical > Power Source Control > Data List

Tester Display

Stop Light Switch

OK:

The GTS display changes correctly in response to the brake pedal operation.

Result

Proceed to

ON is displayed

A

ON is not displayed

B
A

GO TO ELECTRONICALLY CONTROLLED BRAKE SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING)

B

3.

CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - STOP LIGHT SWITCH ASSEMBLY)

(a) Disconnect the I223 certification ECU (smart key ECU assembly) connector.

(b) Disconnect the A53 stop light switch assembly connector.

(c) Disconnect the A151 skid control ECU (brake actuator assembly) connector.

(d) Disconnect the A189 electric brake booster (brake booster with master cylinder assembly) connector.

(e) Disconnect the A192 hybrid vehicle control ECU connector.

(f) Disconnect the I18 shift lock control unit assembly connector.

(g) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I223-21 (STP1) - A53-3 (L)

Always

Below 1 Ω
NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

4.

CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)

(a) Connect the I223 certification ECU (smart key ECU assembly) connector.

(b) Connect the A53 stop light switch assembly connector.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

I223-21 (STP1) - Body ground

Brake pedal released

1 V or less

I223-21 (STP1) - Body ground

Brake pedal depressed

9 V or higher

*a

Component with harness connected

(Certification ECU (Smart Key ECU Assembly))
OK

REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)

NG

REPLACE STOP LIGHT SWITCH ASSEMBLY

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